Up to 430×230 mm
Forming area
Thermoplastic sheet forming
Vacuum forming for enclosures and technical parts
We manufacture enclosure parts, protective covers, panels and technical shells from thermoplastic sheet. Our work can include adapting the 3D model, preparing forming tooling, producing an initial sample and manufacturing a small batch.
We work with companies and sole traders and are VAT-registered. We do not accept private household orders.
Manufacturing capabilities
Up to 160 mm
Maximum draw depth
0.3–3 mm
Sheet thickness
From samples to small batches
Prototypes, pilot runs and small production batches
Achievable part dimensions depend on geometry, draw depth, material thickness, process margins and the trimming method.
Parts we can manufacture
Enclosures and enclosure components
Formed enclosure parts for electronic, mechanical and other technical products.
Protective covers and shells
Lightweight external parts used to cover components, mechanisms, surfaces and internal assemblies.
Panels and lids
Front panels, protective or decorative panels, lids and covers made to the agreed geometry.
Fairings and complex-shaped parts
Thin-walled shells with smooth transitions, radii and a defined external surface.
Enclosure prototypes
Initial parts for checking geometry, assembly, component placement and appearance before starting a batch.
Production trays and process aids
Formed products for internal manufacturing processes.
Materials selected for the application
We work with thermoplastic sheets from 0.3 to 3 mm thick. Material selection considers stiffness, flexibility, transparency, appearance and operating conditions.
- PET and PETG
- HIPS and PS
- ABS
- PP
- PE, HDPE and LDPE
- TPU
- PMMA
- PC
- PVC
- Other thermoplastic sheets subject to suitability checks
We confirm availability of the specific material, colour and thickness during project assessment. Formability also depends on the sheet manufacturer and formulation.
Design considerations
Geometry
We assess draw depth, radii, transitions, draft angles and material distribution across the surface.
Thickness after forming
The sheet thins as it stretches. Thickness distribution depends on the part’s shape, height and proportions.
Release from the mould
The geometry must allow the formed part to be removed without damage. Undercuts and enclosed features need separate assessment.
Trimming
Process margins must be added to the part dimensions. We agree the outline, holes and final trimming approach before making the tooling.
Tooling for the required geometry
We can work from an existing 3D model or develop tooling geometry from a technical brief. Rapidly produced tooling may be suitable for a prototype or a small batch. Tool material and service life are assessed against the geometry and planned production quantity.
How we start a vacuum-forming project
Preparation depends on the available documentation. Final trimming and holes are agreed separately before production.
- 01
Review the brief
A model, drawing, sample or description, quantities and your preferred deadline.
- 02
Assess the geometry
Check suitability for vacuum forming and identify any changes needed.
- 03
Agree the material
Confirm sheet type, initial thickness, colour, transparency and operating conditions.
- 04
Prepare the tooling
Develop or adapt the forming model to the agreed design.
- 05
Make a sample
Check shape, fits and appearance, and agree the trimming approach.
- 06
Start the batch
Record the tooling version and process parameters, then form and kit the parts.
What to send for an estimate
- A 3D model, drawing, sample or anonymised photo.
- The part’s intended use.
- Overall dimensions and desired forming height.
- Critical dimensions and fits.
- Material and thickness, if already defined.
- Colour, transparency and surface requirements.
- Quantities for the first and subsequent batches.
- Trimming, hole and kitting requirements.
- Your preferred deadline.
For confidential products, start with an anonymised description. Detailed documentation can follow after an NDA.
Terms for companies and sole traders →B2B enquiry
Send a project brief
Attach a model or describe the part you need. Include dimensions, material, quantity and trimming requirements where known.