Serial FDM printing for miltech and hardware companies
We print enclosures, mounts, tooling and other functional parts in small and medium batches. We agree a sample, material and batch parameters before production.
We work with companies and sole traders and are VAT-registered. We do not accept private household orders.
Capabilities
What we handle in an FDM project
We can work with an existing model or develop one from your brief. We agree the preparation work before printing.
01
3D model development and adaptation
We create 3D models from a technical brief or refine existing designs. We account for loads, assembly and FDM printing constraints.
Models developed to customer requirements
Geometry, mount and fit changes
Recorded version before manufacturing
02
Sample and pilot batch
We print prototypes within corporate projects. Before production, we review the sample and agree any design changes.
Geometry and fit checks
Model refinement based on review results
Recorded model version and print parameters
03
Series printing and batch inspection
We manufacture batches from the approved model, inspect parts and prepare them for dispatch.
Small and medium batches
Labelling and kitting
Regular deliveries
Materials
Materials selected for the part’s operating conditions
We work with PLA, PETG, ABS, ASA, TPU, PA, PC and reinforced composites. We select materials based on part geometry, mechanical loads and operating conditions.
Operating conditions
Specify working temperature, loads, exposure to moisture or other environments, and any need for flexibility. These guide material selection.
Geometry and surface
Identify critical dimensions, fits, holes, visible surfaces and preferred colour. We agree tolerances and print orientation before making a sample.
Engineering checks for water and dust protection
We test printed enclosures under a separately agreed programme. Conditions approximate the IPX5–IPX8 and IP5X–IP6X tests in IEC 60529. These are engineering checks before production, not IP certification.
Inspection
How we keep repeat orders consistent
Model
File version, geometry and agreed changes so repeat orders use the same specification.
Print parameters
Material, colour, orientation and parameters agreed on the sample before series production.
Part acceptance
Inspection of critical dimensions and fits against agreed criteria, with batch labelling and completeness checks.
Process
How a production run starts
01
Model and quantity
Send a 3D model or a brief for model development, part quantities and your preferred deadline.
02
Print assessment
We review geometry for FDM, clarify material and requirements, and agree price and lead time.
03
First sample
We print a sample for geometry, fit and suitability checks for your application.
04
Production approval
We record the model version and parameters after sample review. A pilot batch is made if needed.
05
Printing and inspection
We manufacture the agreed quantity and inspect parts against the acceptance criteria.
06
Packaging and repeat orders
We kit the batch. For the next run, we confirm quantity and the current model version.
What to prepare for a printing quote
An STL, STEP/STP, 3MF or OBJ model, plus drawings with critical dimensions if available. Without a model, describe the task.
Quantity of each part, order frequency and preferred delivery date.
Material, colour, operating conditions and surface requirements, where known.
If the model is confidential, attach an anonymised description and request an NDA before sharing the geometry.
Attach a model or describe what you need designed. Include part quantities, material and your preferred deadline. Confidential geometry can follow after an NDA.